recnently purchased a mth challenger ps 2 5 volt. board was defective and found red and bsalck wires on ps2 board connector melted. not sure what caused it and the 10 pin harness connector on the locomotive had the 2 pins must have got hot as the 10 pin connector was pushed almost all of the way out of the connector body. i replaced the red and back wires that connect to the wire nuts (yellow), then replace the ps2 5 volt board with a ps2 3 volt board and the engine was running perfectly for about a half hour, so i put the boiler assembly casting back on the engine and run it some more. then all of a sudden it just suddenly quit totally dead did not even hear the relay click on power up,!
So i took the boiler assembly off again and checked it over,due to the fact that the 2 pins on the 10 pin connector had gotten so hot it had a cold solder joint on the red power wire so i had to suck all the solder off again and re solder. then ran ok again.so now i put the boiler top back on to try again figuring complete? Wrong now the smoke unit start smoking even thought it was turned off and i noticed the engine drew over 3 amps so i immediately shut down i did find out if i unplug the relay out wires yellow and white that the amps returned to normal .3 amps.also found that the rest of the board function were normal whistle, bell,PSA talk power up and down from remote.
Also noticed when this first happened that the full wave bridge rectifier was very hot and should not be!
Guess ill have to take the boiler apart again, and check other wiring, hope the smoke fet did not short,the problem is that the 10 pin connector on the locomotive has been over heated, and i possibly should replace it. and then go from there! does anyone have a spare 10 pin ps 2 3 volt connector with the mounting board so i can re solder a new one in may be causing other problems and the pc board has been damaged from whatever the original problem was .
any recommendations of anything else i should check, ill try the board in a different engine tomorrow to prove if it's a board problem or wiring that had gotten melted!
Alan
Thanks for any help you can provide!thanks