Skip to main content

recnently purchased a mth challenger ps 2 5 volt. board was defective and found red and bsalck wires on ps2 board connector melted. not sure what caused it and the 10 pin harness connector on the locomotive had the 2 pins must have got hot as the 10 pin connector was pushed almost all of the way out of the connector body. i replaced the red and back wires that connect to the wire nuts (yellow), then replace the ps2 5 volt board with a ps2 3 volt board and the engine was running perfectly for about a half hour, so i put the boiler assembly casting back on the engine and run it some more. then all of a sudden it just suddenly quit totally dead did not even hear the relay click on power up,!

So i took the boiler assembly off again and checked it over,due to the fact that the 2 pins on the 10 pin connector had gotten so hot it had a cold solder joint on the red power wire so i had to suck all the solder off again and re solder. then ran ok again.so now i put the boiler top back on to try again figuring complete? Wrong now the smoke unit start smoking even thought it was turned off and i noticed the engine drew over 3 amps so i immediately shut down i did find out if i unplug the relay out wires yellow and white that the amps returned to normal .3 amps.also found that the rest of the board function were normal whistle, bell,PSA  talk power up and down from remote.

Also noticed when this first happened that the full wave bridge rectifier was very hot and should not be!

Guess ill have to take the boiler apart again, and check other wiring, hope the smoke fet did not short,the problem is that the 10 pin connector on the locomotive has been over heated, and i possibly should replace it. and then go from there! does anyone have a spare 10 pin ps 2 3 volt connector with the mounting board so i can re solder a new one in may be causing other problems and the pc board has been damaged from whatever the original problem was .

any recommendations of anything else i should check, ill try the board in a different engine tomorrow to prove if it's a board problem or wiring that had gotten melted!

Alan

 

Thanks for any help you can provide!thanks

Original Post

Replies sorted oldest to newest

You have a Positive Voltage short.  Does this engine have the MUX boards?  Sounds like you may have a damaged MUX board in the engine.

 

If no mux, take the PCB off the engine and look at the diodes for signs of shorting/damage.

 

Also test yellow to white through the tender harness un connected.  See if they internally shorted.

 

Maybe the shell is contacting the PCB and shorting it, or you have bridged a solder joint on the PCB.

 

Your PCB is a AG-0000061 according to MTH parts list.  G

George there is  MUX board in the engine and in the loco. the mux in the engine the diodes look the it's cooked, are they a special diode or can i use a standard diode 2 amp 3amp do you know what the amperage rating is for the diode on the left from the front of the pc board. the board in the tender look's OK

but the mux in the loco definitely needs a new diode or the whole board replaced.

What would you recommend George to replace?

Alan  is the part number for the board you gave for the engine mux board or the loco mux board!

 

the diode bad is on the left front side nearest to the gray wire and capacitor connector

 

Those diodes are standard for providing the PV for the engine from the motor leads.  Engine MUX is cheap enough, it may have logic chip damage too.

 

PV shorts are not as damaging as 5V or PCB ground.  While not direct ground to AC outer rail, the PV comes directly from the 8A rectifier, and that feeds the engine diodes for providing ENG PV when a harness line or MUX is not used.

 

You can tell a PV short because of the higher amps it typically draws.


Always need to be careful placing shell back on.    G

Last edited by GGG

so what kind of diode can i use 1n4005 or similar and at what amp rating would be capable to handle the load, how much current is usually drawn threw the left diode usually.i mention 1n4005 as i know i have some of them and is the cathode up or down from a front view of the board, diode was burnt so bad that i can tell where the line is top or bottom?

Alan

Well after replacing a bad diode on the loco mux board, and wire tying all the small wires out of the way so they would not get pinched, i reassembled the engine and tried her out. Worked perfectly whistle ,bell, psa sounds chuffing rate set to 2,filled smoke unit,and powered her up and ran perfectly,!

The diode actually goes across a small filter on the left side of the mux board! 

Now the engine runs great with ps2 3 volt board installed and 4 ohm speaker.

Now just have to mount the plastic boards holder and connect heat sink to the bottom of the tender and install a 3 volt BCR .


Only wish i was able to reset the odometer and miles but as i understand it that can only be done buy MTH computer software, otherwise everything else is perfect!

Thanks to all who helped and aided with there knowledge. that especially for the tips George GGG!

Alan Mancus

thanks all for your help. thanks George you sent me right to the correct problem, and i then found it quickly. I did not suspect the mux board at all glad you had me check it first, plus when i new the boards were good as they worked in another engine it proved everything else was good and that the problem had to be in my challenger engine. Its a beautiful engine and run's great and i especially love the sounds of whistle and Bell and they are very loud on  this ps 2 3 volt boards!sounds like the real challenger steam and whistle it goes right threw me terrific!

\Thanks all

Alan

 

P.S. i used small wire tires to make sure no more wires got pinched to ground!

Thanks

John and GGG i called MTH the other day with the part number George gave me but was told that 10 pin engine cab connector is no longer available.midge told me she would reseach it and came up with a similar 10 pin connector the only catch is the board dimentions are just a little bit bigger, so she said she would try to get me the bigger one and add it to my parts order. the one in the cab engine i repaired but the board has been burned from overheating when the original problem was that made the engine fail in the first place.probably PS 2 5 volt board failure!Ilike the engine and it has Great volume and good sound quality depth when the whistle or bell or PSA sound are great too!

Alan 

Last edited by Alan Mancus

Add Reply

Post
The DCS Forum is sponsored by
×
×
×
×
Link copied to your clipboard.
×
×