I've had trouble getting two new PS3 diesel engines to constantly run in conventional mode. I think I can rule out connectivity problems with the track. The Lionel tubular track was new last Christmas and is only used at Christmas time. The track is clean, the pins are tight and I've ohmed out every rail joint on the 4'x10' layout. All of my other engines run just fine on the layout. Transformer is an old Lionel 275W ZW.
The first engine I'm having trouble with is a PS3 SD-9043MAC 20-20297-1. Brand new, right out of the box this engine refused to power up in conventional mode. The headlight didn't even come on after a minute of operation (the caboose I have on the track is lit during this time). Several hours later I put the engine back on the track and it powered up like nothing was wrong. The engine moved about 3 feet and died. I cycled the power to the track and the engine powered back up but with no sound. I put the engine in forward and blew the horn and the sound returned. Ran fine for a week. Now the engine randomly refuses to start up and move. I called MTH and got an inexperienced HO technician who could only recommend I reset the engine thought a DCS system. I got out my DCS system (Rev L, Ver 4.20) and performed a feature reset and a factory reset. I was able to add the engine to the DCS system and it runs great however I now have a different problem in conventional mode. The engine starts up, the horn blows, sound works normally but the engine will not move. I let the engine sit over night and still have the same problem today. Tried resetting the engine again today and it still doesn't work. DCS operation still works great. The smoke unit is also quite noisy.
The second engine is a PS3 SD40T-2 20-20441-1. This engine is also brand new. This engine ran fine in conventional mode but after adding it to my DCS system it also refuses to move in conventional mode. Same problem as above, startup sound, lights and horn work just fine. I've tried resetting this engine and the problem still persists. The engine also runs great with DCS. I've got a second road number of this engine (also new) and even after adding it to the DCS system, it still runs in conventional mode.
I tried calling MTH again today and sat on hold for about as long as it took me to create this post (I gave up waiting). Does anyone have any suggestions?