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I finally had some time today to sit down and make some exterior lights for my Korber background building. It's supposed to be an apartment building, but I'm turning it into a business named after my grandfather.  I used parts from Plastruct (www.plastruct.com) and nano LEDs from Evan Designs (www.modeltrainsoftware.com). Her are the specific parts from Plastruct:

 

LF-6 - 7/16" light shade

AB-6 - 3/16" clear acrylic ball

TB-4 - tubing  (TB-3 would also work and might even look better.  TB-4 is what I had on hand)

 

I cut pieces of tubing about 5/16" long and then put 45 degree mitre on one end.  That was then glued to the lamp shade.  I cut a longer piece of tubing and put a mitre on one end of that was well.

 

GCL01

 

I took an LED and fed the wires up through the shade and tubing.  Since I used the 9v LEDs with a resistor, I had to cut that off first (and reconnect it later).  The LED needs to be pushed into the shade as far as possible.

  

GCL02

 

Then I took one of the clear acrylic balls and glued it right on top of the LED using Testor's Clear Window Cement.  It's hard to get the ball exactly centered, but as long as it's close it'll look ok.

 

GCL03

 

Then take the wire and feed them through the second, longer piece of tubing and glue them together.  After the glue had set, I covered the ball and underside of the shade and applied paint.

 

GCL04

 

GCL05

 

Using a 9/64" drill bit, I placed holes in the building where the lights were to be placed. I used scrap pieces of MDF as support on the back side. A little glue held the lights in place.

  

GCL06

 

I finished off the wiring and put this project to bed!

 

GCL06A

GCL09

GCL10

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Images (9)
  • GCL01
  • GCL02
  • GCL03
  • GCL04
  • GCL05
  • GCL06
  • GCL06A
  • GCL09
  • GCL10
Last edited by Zeke
Original Post

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Guys - thank you for all the kind words!  I'm glad you find this useful and hope it helps people down the road.

 

Alan - thank you for pointing out my mistake on the tubing.  That's embarrassing!  I guess my typing fingers were moving faster than my brain.  I actually used TB-4 because that's what I had on hand and have corrected my original post. 

 

I also need to point out that I used the NANO LEDs, not chip.  No more posting late on Sunday nights for me.

 

rogerpete - I used the nanos because it looked the wires on the 3mm were too big to fit through the lamp shade.  I have not seen one in person, only pics on the website, so maybe I'm wrong.  But the nanos put off plenty of light for me and the magnetic wire they use is easy to work with.

 

maint - I've edited my original post to include the websites, but the lamp shades, clear balls, and tubing came from www.plastruct.com and the LEDs from www.modeltrainsoftware.com.  I'm sure you can get these things through other suppliers (ex. MB Klein in MD carries some Plastruct), but these are the sources I've always used and never had a problem.  When ordering stuff directly from Plastruct, I believe they have a minimum order so just keep that in mind.

Last edited by Zeke

Zeke:

Excellent idea - you just solved a problem for me wrt bending TB-4 tubing. With the 45 degree cut I don't need to bend tubing anymore. In addition the 45 degree cut makes a much better looking wall lamp then bent tubing does.

If you want a smaller looking lamp shade try Miniatronics 72-110-10 brass lamp shades. I like to use the green Plastruct for tall lamp posts and the Miniatronics for wall/door lamps.

 

Joe

 

72-110-10-L

72-115-05-L

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Joe - thanks for the tip on the Miniatronics lamp shades!  They look really nice and I'll have to give them a try some time.

 

rogerpete - I understand your concern with the cost and it looks like stan provided some money-saving options.  This is a great discussion to have.  I admit that I didn't look very closely at cost when I did this.  My problem is that I'm an "elecrical dunce".  For me, it's just easier to pony up the $2 and change for the nanos which are shipped all ready to go.  I cut the wires halfway between the LED and the resistor, work with the LED and wires the way I want, and then it's easy for me and my limited skills to reconnect everything and have it work.  Again, though, I fully understand your postion with having to do 20 of these and wanting to look for less expensive materials and methods.

 

Stephen - thank you!

I still consider myself an "electrical dunce"... It seems that almost every evening I am on Google educating myself on the discussions that GR John & Dale post. My background is in Nursing, so the electrical language is one I am trying to learn. Thankfully the gents on this forum have assisted me in stumbling backwards through the dark blindfolded in some basic electrical knowledge, and my first project was putting LED's in my passenger cars! Let me tell ya- this was a BIG deal for me.
 
My next step in learning is building a 555 circuit. I just picked up the book "Animations for your layout" offered through OGR publishing, and although a little dated, it still had a lot of good information & inspiration. I think the desire to learn is what separates us, (barely) from the animals! 
 
Anyhow, my hobby is on a very strict budget, (just ask my wife). So finding out how to do things on the cheap is awesome.
 
These projects, (scratch building exterior lights) are right up my alley, and I know it takes time to photograph, post, explain & follow up with all the questions, so first & foremost let me express my appreciation to all the folks out there that reach out to fellas like me.
 
Keep the great tips coming, I have printed almost all of them & filed them in folders, so I don't have to look them back up! I have photographs of GR Johns LED circuits over my desk at home so I can double check my work!
 
Roger
NE Ohio
 
Originally Posted by Zeke:

Joe - thanks for the tip on the Miniatronics lamp shades!  They look really nice and I'll have to give them a try some time.

 

rogerpete - I understand your concern with the cost and it looks like stan provided some money-saving options.  This is a great discussion to have.  I admit that I didn't look very closely at cost when I did this.  My problem is that I'm an "elecrical dunce".  For me, it's just easier to pony up the $2 and change for the nanos which are shipped all ready to go.  I cut the wires halfway between the LED and the resistor, work with the LED and wires the way I want, and then it's easy for me and my limited skills to reconnect everything and have it work.  Again, though, I fully understand your postion with having to do 20 of these and wanting to look for less expensive materials and methods.

 

Stephen - thank you!

 

Last edited by rogerpete
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