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No power to the fixed 1 track.  Using a ZW, which has run this layout for months sans major problems.  I have a very slightly melted fixed one hot output fixture.  Black side looks OK.  I have Barry's book, so I tried fixed two and of course it worked but only conventionally.

Four engines, two tracks.  Had to emergency stop the bunch cuz one was close to catching the other.  Checked all engines and cars, but one engine wheel was slightly off the track and I didn't see it well enough.  Kept getting engine off the track, out of RF range, etc.  While checking if I could control the other engines, the short must have been doing its damage.  Powered everything up and down.  Engines fired up on their own, so I knew there was a problem, but couldn't find it.  Eventually, no power to the tracks at all and the TIU smelled a little and was mildly hot.

Have 15 amp quick blow fuses between output 1 and the tracks, which have blown before, so I know they work.  All four engines controlled by fixed 1.  Variable 1 is for a yard, but was not powered on.  All wiring looks unharmed.

Read Barry, opened the TIU, checked internal fuses.  Everything seems to be OK, no black, no separation inside.

1.)  Why did these fuses not blow and protect the unit?

I have another TIU on another layout in superTIU mode.  Before giving up on this TIU, should I:

1.)  Try switching fuses inside the TIU?

2.)  Try resetting the TIU even though there is no power to fixed one?

3.)  Can I use this one as a TIU2 with another layout in superTIU mode?  

4.)  Would a Z4000 have prevented this?

5.)  Golf is a lot less frustrating, but it's too cold outside.

I know many of the guys have had similar problems, but I'm hoping the thing is salvageable...

Jerry G

 

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Doesn't sound good.... Perhaps 15 amp is  too much. quite a few  use  32 volt 10 amp fast blow glass fuses.

  THe ZW capable of   a  40 amp  power surge .  In  case of a derailment, the surge has to go through the tiu before it get to the fuse beteen the track and tiu,  If the fuse is between the ZW and TIU input it(power surge) can't get to the tiu.  Just my opinion.  You could try an aux power supply and try the other 3  channels,, If they work you could put both tiu in super  but I'm not sure if there is an advantage,

Last edited by Gregg

JerryG,

    Sounds like you are frustrated buddy, lets start at the beginning, 1st your fuses or resettable breakers should be placed between your Transformer and your TIU on every Red line, that Red line should be wired to the center rail in your layout.  2nd that fuse or resettable breaker should be 6-10 Amps no bigger.  I even use them between my Z4K's and the TIU, although some call this over kill, it works every time all the time safe guarding my TIU.  The Built in TVS in your TIU will safe guard your engines.  Use the Aux port to power your TIU, with an RS 18/24 power supply, this opens another running channel, and the e-stop from the Hand Held Remote control works fully in this manner.  Definitely replace the fuse in your TIU if needed, and wire as I explained above then your layout will run correctly, if you have your track layed out and wired correctly.  

Have fun, not frustration!

PCRR/Dave

JerryG posted:

Makes sense.  I was advised to do it that way by MTH.  I will add another fuse between the ZW and the TIU.  Still not sure why the internal fuse didn't go.

I'm not sure if switching TIU's will work without a fixed 1 working in both for correct super TIU setup.

Yes super will work , you're just not going to have fixed 1 and will have to use an aux power supply.

Last edited by Gregg

 I have a very slightly melted fixed one hot output fixture.

Open up the TIU and check the 16 nuts on the input and output posts for adequate tightness.  Add nuts size M4 - .70 and internal start lock washers to keep them tight.  Loose nuts can result in overheating and melting even if current isn't enough to open even a small fuse or breaker.

RJR, 

Brilliant.  Each nut has a tiny blue pen line on it that shows face up.  When I checked fixed 1 the hot side output was missing the line.  Not sure how that baby got loose, because I never move the TIU.  Have power to fixed one.  

Only have control of one of 4 engines.  The others start on their own, and don't respond to commands.  Out of RF range, but the engines do come up in the remote.  The TIU is open but wired.  Do I reset everything?  Why would I have complete control of one but not the others?

Gregg,

Track signal varies between 4 and 7 with engine sitting still.  It was ten the last time I checked a few months ago.  No changes to the track except I am using a small lighted tower that is getting track power, but that was a month ago.  I have 14 and 16 volt lamps.  Do I need the 18V lamp to do the Marty F thing?

Beyond belief.  Of course, I changed the batteries yesterday.  Changed them again after your post, must have been a bad one in there. Complete control of all engines except for three things:  1)  Three of the four engines start up on their own.  Can shut them down and control them normally on startup.  2) The remote still keep shutting off intermittently.  3)  All sections read signal of ten, but found the one weak spot on one track that varies between 5 and 9 with engine sitting still.  Will work on that one.

Engines starting on their own indicates some problem.  Wiring hasn't changed at all and looks ok.  Could this simply be setup driven?  I will scour Barry's book again. 

Jerry,

2) The remote still keep shutting off intermittently.

First, ensure that there's a piece of something affixed to the inside of the remote's battery cover to assist in keeping the batteries in place.

Second, use a tweezer to gently stretch the springs in the battery compartment to make a tighter fit for the batteries.

Third, see if you can find batteries that are a tiny bit longer. All AAA batteries are not necessarily the same length.

Engines starting on their own indicates some problem

Does this happen when only one engine at a time is powered on, or only when several are powered on at the same time?

Barry,

1) There is, but, I could add a soft foam piece in addition.  I will give the springs a try, but they seem tight.

2) Three of four start up on their own shortly after power is applied to the tracks.  The PS2 starts right away (battery) and the two other PS3's take a few seconds (supercapacitors).   The fourth (PS3) stays silent until I access it with the remote.  I don't touch anything else.  Usually, when this happens I have no control, but now I have full control of all of them.  

 

after power is applied to the tracks.

This is ambiguous.  The watchdog signal, that tells the loco to start in command (DCS) mode,  is only sent for a few seconds after power is applied to the TIU channel input.  If that is powered, and you then send power to the tracks by throwing a toggle switch, the locos will start, usually in conventional mode.

When the remote shuts off, gently slip the battery cover off and see if they're all in place.  Be sure to check the shutoff time in the remote; it's a variable setting.

Well, what I have always done is to move the ZW handles to full.  This powers the TIU which powers the two mainline 100 ft tracks at nearly the same time.  Cars light up, etc.  There are no toggles, except on the spur to the yard, which is never powered on startup.

I will check the remote setup again.

Guys,

I think the problem is solved.  I know enough to check the wiring when these things occur.  I think RJR was right about the loose TIU nut causing the initial problem.  With all my jostling in checking everything, I finally found a loose connection in one of two plugs to my variable 1, which is the yard and it's switches.  The Gargraves track power is off, but the output still lights the Lionel switches and their controllers. There is one switch to each main line, and two more in the yard.  It looks cool, so I leave it on at 10-12 volts.  I removed the plug and stripped the wire because I am out of those plugs.  

It seems the loose connection to the switch power was interfering with the watchdog DCS signal on the mainlines.  The engine that was normal was the closest to the two switches.

I only tried it for 5 minutes, but the engines are now normal and remote seems steady.  I will run the whole business this PM to make sure.

Thanks.  You guys remain the best...

Jerry G.

Dave,

You read my mind.  I am tired of this stuff.

There is a local RS, but, every time I go in there, they are out of them.  

I checked to see if they have the 18/24 volt power supply as an auxillary.  Even Amazon is out of them.  Only one hit on ebay and the guy wants three times the price.

Do you know where I can get either of these guys?

Jerry

JerryG

   Here ya go.

I do not know why the attachment will not post, something is blocking it, use the ident below and do an e-bay search, they will both come up.

E-Bay has the RS 18/24 Power Adaptor for $15.99 New right now.

They also have the Gold Banana Plugs for 5 Pair for $8.50

 

PCRR/Dave

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