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Have you ever heard of the RX500? It's a novel and modern industrial switching locomotive, made by Republic over the past twenty years. Railroad Picture Archives has a large collection of RX500 photos from various locations. From the moment I saw the little locomotive, I knew I wanted a model of it for my layout. Of course, the RX500 has hardly been modeled in ANY scale, much less three-rail O. But when I turned up a scale diagram of the RX500, and started staring at the RMT Beep that's been sitting in my parts bin for a year, the plan began to form!

I started by making a CAD model in Fusion. After carefully measuring the Beep's chassis and making a "digital twin" of it, I fitted a new body and frame around it. Here is a screencap of the finished design. I wanted to add lots of handrails, but I didn't want to make them too fragile. I designed a handrail stanchion that could be used with metal wire for a realistic but sturdy look.

00 CAD drawings in Fusion

After a day or two of nonstop printing, I had all the parts made up in sturdy ABS plastic. The first order of business was putting together the handrails. The 3D printed stanchions worked quite well with the 0.050" wire I use for pretty much everything.

01 Handrails under assembly

After carefully cutting and gluing everything together, I had the frame fully assembled. I somehow missed photographing the process of painting and striping the frame, but you will see the results further down.

02 Handrails fully assembled

With the frame all set, it was time to work on the body. I hand-bent the grabirons for the front hood and back of the cab. I stuck them all into a piece of styrofoam and painted them all white.

03 Body and grabirons painted

I had some leftover Boston and Maine decals from another project and a famous fondness for the color blue, so selecting the color scheme was pretty easy. The B&M was resigned to the history books long before the RX500 entered the locomotive market, but I like to think of this as a "what if" livery.

04 Decals applied

Once the grabirons were dry enough to handle, I was able to finish assembling the body. Over the course of several days, I clearcoated the body and frame with Rustoleum Matte Clear and added window glass to the locomotive cab for a proper sharp look.

05 Body assembled with grabirons

This left the business of wiring the locomotive. I run mostly command control on my layout, so a TMCC conversion was in order. I had a ERR Mini Commander II board left over from another project and it seemed to fit quite well. I replaced the Beep's original tiny incandescent bulbs with LEDs. I also changed the wiring of the motors from parallel to series, which made the locomotive prototypically slow-- the real RX500 is governed to a max speed of 10MPH.

06 LED headlights and TMCC via MCII

Once everything was packed inside and lined up, I very carefully eased the body into place and bolted it down. There are 2 screws in the front and one in the back. I did have to drill a few mounting holes through the Beep's plastic chassis, but otherwise the new frame snaps in place.

07 Assembly of underframe

Finally, the RX500 is ready for the track!

08 Finished locomotive front

Here's a view of the rear. Painting the white stripes was a huge pain but the results were worth it. It's nice to have another B&M diesel to help my Legacy SW8 peruse my sidings.

09 Finished locomotive rear

Check out the victory lap on the mainline of my layout!

Attachments

Images (10)
  • 00 CAD drawings in Fusion
  • 01 Handrails under assembly
  • 02 Handrails fully assembled
  • 03 Body and grabirons painted
  • 04 Decals applied
  • 05 Body assembled with grabirons
  • 06 LED headlights and TMCC via MCII
  • 07 Assembly of underframe
  • 08 Finished locomotive front
  • 09 Finished locomotive rear
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@GG1 4877 posted:

Great little project!

Neat upgrade for the BEEP.

Thank you for the kind words! I'm very pleased with how this came out myself.

@PRRMP54 posted:

Hmmm, for a two-rail version (and a little artistic license) an Atlas Plymouth WDT could form the chassis/running gear portion. Food for thought.

That's an interesting idea for a future project. I will have to keep my eyes out for one of those locomotives.

@RSJB18 posted:

A great project Ken. Awsome all around. I know a thing or two about upgrading a Beep. The new body puts it over the top. And I love your choice of RR's.

Bob

2021-11-26 19.38.50

That's a fabulous looking command conversion, Bob! I really like the illuminated number boards. I've added those on some of my Whitcomb 65-tonner builds, it's an awesome look when done right.

The Blue is very prototypical.   In 2011 a buddy and I were railfanning in Pennsylvania and went through Natrona Heights, where there was a steel plant in two parts separated by a small residential area.    they ran hot slab cars from the hot operation to the finishing and has a few RX500 switchers in service.    To me they looked about the size of an old EMD SW1 but with a shorter frame.    Here are two photos of one to show  you the lettering and paint color.P8096561P8096563

Attachments

Images (2)
  • P8096561
  • P8096563

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