gunrunnerjohn posted:Casey Jones2 posted:All that's happened is the commutator has been pushed towards the armature as those are 2 separate pieces. Using a jaw puller the commutator can be pulled back into position and all end play eliminated. Pull the commutator until the windings are tight then assemble motor with factory shims. If armature won't spin then tap the armature shaft with a hammer until it spins and end play is correct.
Excessive end play is usually from dropping motor on armature shaft or incorrect pressing on of flywheel, u-joint etc. Have to press against the armature shaft and not the motor housing.
Trying to pull the commutator down will likely result in more issues than simply shimming it at this point. I agree that it probably happened as the result of a drop or other impact, already said that. There's no easy way to grab the commutator without damaging the connecting wires. Since the motor can be made to run quite nicely shimming it, I'd go for the safe option and not risk ruining the motor. Also, the shims are much easier to do.
Have you ever tried pulling a commutator? They slide back into position real easy by using a small 2 jaw gear puller. Just tightening the forcing screw by hand will pull them back. I've been into over 100 of these gearmotors drilling into the commutator end of the armature shaft and then threading them so I can mount a flywheel.
Like this....
Threaded for flywheel securing screw...
With flywheel mounted...