So I was dusting off a pair of 1122 switches and rewired the controller and got them working beautifully, even at 8VAC from my spare RW 110 watt transformer. Here is where things get interesting - I simply had the switches on the ground connected to the transformer with alligator clips. My freshly (and correctly) wired switch controller was in my hand (not mounted). I tested the functionality of the switches and was very happy at my resurrection job, but every so often when switching the switches, I got a reasonable sized jolt of electron juice from the underside of the controller. The controller does have exposed rivet contacts and so now the real question - are these jolts indicative of the voltage spikes that the TVS are recommended to protect against when operating equipment with electronic circuit boards?
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Probably not. Just a short circuit through your palm.
Depending on how you're holding the controller and which way the levers are thrown, there are several potentials at track voltage among the rivets on the bottom.
OTOH, they may indeed be inductive kickback spikes from the switch coils. Any time you remove voltage from a coil, the collapsing field will generate a voltage spike. The magnitude of the spike will be dependent on the coil characteristics and the impedance of any components across the coil.
OTOH, they may indeed be inductive kickback spikes from the switch coils. Any time you remove voltage from a coil, the collapsing field will generate a voltage spike. The magnitude of the spike will be dependent on the coil characteristics and the impedance of any components across the coil.
This is more of what I was thinking - now, If I put a TVS between the center rail and ground rail, that would be able to consume the spikes when the switches are thrown preventing the zaps - maybe I should try this experiment later this evening when I get the opportunity.