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Spent the weekend with a Post War ( (painted silver) Prewar gear drive.

Totally dismantled and addressed usual issues. Cracked  track base, gear lube like concrete, dirty  commutators , bent and rusty structure, warped base , etc.....

Only thing in good shape was the little house. So I did a  reverse variation of DB's high-rail harbor. Well maintained house and weathered the rest a nice dark rusty patina to conceal the flaws.
All the repair books say over tensioning is the cause of the base warping. A good firm twist and it is flat as a pancake.
A little risky if you are not familiar with castings. Easy to break but once you get the feel, you never forget 
And they say that it needs to be adjusted properly but none say how much. 

I started with the spring just becoming slack at top of the lifting cycle but with the motor cleaned up and good as new it will easily lift without the spring. Without it it does come down a little faster because there is now counter action and not real good for it.
Anyone ever come across any repair guide that addresses this.  Or is it one of those adjust it by ear  till it sounds right and then back off a half turn things that old mechanics would do to time ignitions.
Now If I only knew what it was supposed to sound like.

Thanks
Fred
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Originally Posted by Ffffreddd:

Anyone ever come across any repair guide that addresses this.  Or is it one of those adjust it by ear  till it sounds right and then back off a half turn things that old mechanics would do to time ignitions.
Now If I only knew what it was supposed to sound like.

Thanks
Fred

I don't have an answer to your question, but offer a possible suggestion.  If you're mounting the bridge on bench work you might consider running the spring tension screw through the bench top so the spring force is on the bottom of the bench and not the cast bridge base.  Since the original bridge was a pre-war item, I've never seen any detailed repair or adjustment data.

I had considered that. But screwing or bolting the base to the benchwork will have the same effect. But I will leave an oversize hole so that I can adjust from bottom if i ever get the correct spec. I have seen them everywhere from all the way to the base to 1-2" from the base. To much tension, besides warping the base will also cause the gear box casting to wear excessively where the cam shaft for the connecting rod exits. No bushing on this unit. Kinda neat Rube Goldberg contraption it is.
Post

OGR Publishing, Inc., 1310 Eastside Centre Ct, Ste 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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