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So I'm not looking to start a Lionel bashing thread here, but I am fairly concerned with the quality of the repairs I have been recently getting from Lionel. Their turnaround time is among the best I've ever seen from anyone, being as fast as a week in most cases....  but at what costs?
 
I'm going to attempt to give the short version.
 
I received my Legacy K4 last year around august. It ran great for about 5 minutes until I put a few passenger cars behind it and it came to a halt with a terrible grinding noise. So, out for repair she went. When it came back from repair I tested in quickly and it all seemed fine.
 
Fast forward to Christmas morning when we unwrap the K4. After some run time we look down and there is a K4 racing for a tail end collision with the back of its train! The rear coupler on the tender had let loose. This starts happening over and over again...  and the smoke unit has a horrible squeal to it as well. So after the holidays this puppy is going back in for repair. When packing it up after the holidays I noticed that one of the switches from the underside of the locomotive has come loose as well.
 
Anyway, I procrastinated sending this thing back out. I finally got it out to them again in July. Once again, I got it back in 7-9 days. This time after only sending it in for minor repairs I told myself that I am sure Lionel took care of it and there was no need to test it out. Boy was I wrong. When I put it on my tracks this holiday season it made it about 3 feet until it hit a corner and started making a horrible grinding sound and came to a stop again. Just like the first problem out of the factory. This time without even a load on it! Back to Lionel for the 3rd time. That's 3 repairs now and this locomotive has only sat on the rails for a total of 3 weeks!
 
So, I get it back..  the same 7-9 days later. I go to put it on the tracks and notice the pilot has been horribly bent. bad enough to be touching the rails and preventing the loco from sitting all the way down in the front. Its deformed and the paint on it has cracked and splintered. With a troubled look from my 8 year old sons face I gingerly bent the pilot back up a bit. Ok, at least I can run this thing and try and hit Lionel up for a pilot during the week. Power up the track and wouldn't ya know it. No railsounds. I open the tender as I am frustrated at this point and fine a pinched wire or two. I straighten these out and tuck them away from harms way and replace the shell. And wouldn't ya know again...  now everything is fine.
 
So what the heck is going on here Lionel? I appreciate the fact that you are sending at repairs so quickly but at what cost? Why have I had so many problems? Am I simply cursed or is work being rushed out without taking the time to do a quality repair.
 
Am I the only one having problems with their repair service, or are there others?
 
---Joe
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What was the cause of the grinding problem? Did the tech say? They usually leave a note indicating the repair. Could shipping be rebending the linkage causing this? Lionel has had some defective smoke unit fan motors as of late or the bushing may have dried out from the fluid during storage.. Aside from the coupler  and loose switch problem it sounds like rough shipping may be damaging you loco as fast as they can fix it.

 

I'm not saying your wrong, rather there are alot of different factors involved especially once the loco in in a box and thrown in the back of a truck.

"Repaired motor mount" I think is what was on the invoice.

 

Lionels Products usually seem packeged pretty well. You could be right though. Maybe they should look into packaging their products in a dense memory foam that could absorb shock better. I wonder if there would be a large decrease in defective products if they came up with a better shipping carton.

Originally Posted by gunrunnerjohn:

Once again, I think this is the wrong venue to air this in.  I'd contact Mike Reagan directly and explain the situation to him and I'm guessing he'll see that it's repaired properly and thoroughly tested.

I disagree on your first point.

 

Based on the last sentence in his first post, I think he's also soliciting other forum members if they have experienced similar issues with product repair quality vs. turnaround time.  Not an unreasonable approach and entirely appropriate.

 

Do agree with your second point in getting in touch with Mike Reagan on the problems encountered.

Originally Posted by gunrunnerjohn:

Once again, I think this is the wrong venue to air this in.  I'd contact Mike Reagan directly and explain the situation to him and I'm guessing he'll see that it's repaired properly and thoroughly tested.

I completely disagree. This is a discussion forum. If there is someone dissatisfied with something why is it bad to bring it into light? I think the people that conceal the issues they have with train manufacturers are the ones empowering them to continually pump out poor quality products. Nothing changes without a public voice.
 
On a straight note though I have spoken directly to Mr Regan in the past and I really do stand behind him personally. I think he has done great things in his position at Lionel. He cant be held accountable for everything that leaves his shop.
Originally Posted by Bill T:

I don't think he is wrong in posting this problem. Learn from his mistake and throughly test the loco after receiving it back from Lionel's Service Center. UPS certainly made some money on the trips back & forth.

Do you think Lionel goes after UPS with claims of damage often or is something like that to much a pain to deal with. Would be interesting to hear how that whole ordeal plays out.

It's my understanding per Mike Reagen that all engines are tested and run for 3 hours before being cleared for return. It's curious that some apparently aren't running properly when the owner puts it back on his track, but these are complicated little machines and odd things do happen in shipping. Maybe sometimes things fall through the crack at the repair dept. as well.

 

Some shipping problems are obvious (I had an engine returned from Lionel a couple years ago and it looked like UPS drove a spear through the box, narrowly missing the engine by a quarter inch), and some problems not so obvious.

I will say that there were a couple of lionel engines (cheap ones by the way) that didn't do too well.  However, like I said, these were cheap, maybe worth about $140. For that price on some engines, I'd be lucky to even have a motor in it.  And although UPS have been fairly good about packaging, there is almost always signs of rough handling on any packages I received.  Nothing has been broken that I have recieved  It is also possible 92hatcher that in your area, the people shipping your items are rougher with them than average.  Different people, different ways of doing things.

 

Generally though, I like UPS and Lionel as both do try for adequate service.

 

If I were Mike Reagan, I would seriously make sure that everything at the Lionel distribution centers is up to par.  With UPS, I would bring up the issue with them about packaging.  If both seem to be adequate, then I would look at how the items are packed.

 

I am glad to hear though that at Lionel, there is some quality control.  I know it's a good company.

Originally Posted by gunrunnerjohn:

There's certainly one lesson in here.

 

Test your locomotive thoroughly when it comes back from repair!

 

Given Mike Reagan's involvement here, I'd have at least ran it by him to see if he could nail down why you're having so many issues with one locomotive!

 

In all honestly it could be because I simply just suck. Haha, Yeah, its been that kind of a year. 

different ways of doing things.

 I am glad to hear though that at Lionel, there is some quality control.  I know it's a good company.

Lionel is a great company. But as I have said before I feel they are in for some trouble. Let face it, the older generation of enthusiasts who would put up with issues here and there are fading fastly. The younger generation (Myself at 30 included) are going to demand near perfect products. We have become used to it. We see PS3's, high definition TV's, and iPads(Im anti apple anyway) run flawlessly for years and cant understand why these trains with far inferiour technology cant be made to do the same.  Its a changing of the times that I think has to start far far before a locomotive ever even reaches the end purchaser.

Originally Posted by Allan Miller:
Originally Posted by 92hatchattack:
The younger generation (Myself at 30 included) are going to demand near perfect products. We have become used to it. 

Good luck with that "near perfect" thing!  

 

After reflecting for a bit I think why this eats at me so much is because I am a seasonal operator. I only get to setup for about  weeks of the year and thats it. So to have one of my brand new fancy Legacy locomotives down for even 1/5 of that time feels like a kick in the pants.

 

And even saying this I dont always run the trains ever day they are up. Sometimes they sit for 2 days without me running them. But looking down at them, admiring their beauty...  30-40-50 times a day easy. Sometimes its hard to see the beauty though when your are nervous that the next power up could lead to another failure.

 

Excuse me now, I'm going to go play with some trains. 

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