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Good afternoon, while running a LionChief Docksider switcher, I noticed the rods were starting to bind when it would start out at low speed.  After further investigation, I discovered the one drive -wheel had come loose on the axle, causing the wheels to come out of quarter, thus binding the drive rods.  Please see picture in post.

Ive thought about knurling the axle, and then pressing the wheel back on...or would it be easier just to order a replacement driver-wheelset from Lionel?  I do own a hobby horse rivet press, so I do have the ability to press the wheel back on, but I would need to know the proper wheel cups to use for a Lionel Dockside swither?

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Last edited by Lionel16
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@Norton posted:

I would first press it back on using super glue to hold it. You don’t need wheel cups. Rather use a small ratchet socket with an opening slightly larger than the axle placed on wheel center. If it still doesn’t hold a new wheelset is fairly inexpensive.

Pete

I don't believe I can use a socket to press on the axle, as there is a wheel already pressed on one end  of the axle.  So I need to find a way to press the other wheel on.

@Lionel16 posted:

I don't believe I can use a socket to press on the axle, as there is a wheel already pressed on one end  of the axle.  So I need to find a way to press the other wheel on.

Remove the wheel set. Given how easy it came off you could almost press it on with your fingers. Clean off any grease or oil on the axle, put a drop of super glue on the axle and squeeze the wheel back on. Finish off with a c clamp.

Pete

I’ve had good luck with peening the knurled portion of the axle with a hammer and center punch. This moves some of the metal to create more tooth to bite into the wheel. It can be a bit harder to get the driver quartered correctly but it generally holds well.

The advantage to the epoxy is you can adjust it into quarter while to glue sets up. If you go this route the axle and wheel need to be thoroughly cleaned of all oil based substances otherwise the epoxy won’t bond with the steel.

@Norton posted:

Remove the wheel set. Given how easy it came off you could almost press it on with your fingers. Clean off any grease or oil on the axle, put a drop of super glue on the axle and squeeze the wheel back on. Finish off with a c clamp.

Pete

Pete, I will try this, I just got to make sure both drive wheel are properly "quartered" when I glue it back on.  I will be sure to clean the axle. 

Last edited by Lionel16

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