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I have a 1960s vintage Thomas 2-8-0 with a seven pole open frame DC motor, current draw is 0.75 amps DC  on a test stand.  I'm converting to 3 rail AC.

I have a WBB E unit board from a 70 tonner (two can motors).  Will this carry the load?  Do the two motor outs on the WBB board have individual motor drivers or a common driver wired with two leads.

If the WBB board won't work, any suggestions?  Currently not interested in putting an ERR system in - maybe possibly later depending on how good it runs.  Remotoring is not an option without MAJOR redesign of drive system.



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You will want to determine the stall current of the motor. Figure out a way to keep the motor from spinning and apply full voltage just long enough to get a stable current reading AND NO LONGER THAN THAT! That will give you a number to compare to the WBB board rating which I think is 6 amps (but I’m not sure). The motors in the 70 tonner would have been wired in parallel to the same driver circuit.

@Steaming Jon and others... you don't have to keep the motor from spinning, that risks burning it out and pinching or burning your fingers!

@NHVRYGray is blessed with a well-designed O scale 2-rail mechanism.  NO rubber tires.  High-quality 7-pole motor (good luck finding one of those in a Lionel or MTH loco these days!)  And probably, a conservative gear ratio for smooth operation at scale speeds.  It all makes me quite jealous!

The RIGHT way to figure out "stall current" (more appropriately, max current) is to put the shell back on the loco and an ammeter in series with the track feed.  Grab hold of the loco's drawbar or the tender coupler, NOT THE BODY.  Advance the throttle, and note the current draw just before the wheels begin to slip.

(I'm guessing that the loco is properly weighted, and given enough voltage the wheels will spin.  In other words, there's more torque at the wheels than available traction.)  Lower the throttle and repeat the experiment, making note of the results.  That's the current capacity your E-unit or DCC decoder needs to handle.  Add a little more for a margin of safety.

Now how well those 2-rail driving wheels, all flanged, will cope with 3-rail track and switches is a harder problem!!

If you don't have the motor(s) connected there is a way to find the max current draw using Ohm's Law:

I=V/R

Where:

V is voltage in Volts
R is resistance in Ohms
I is current in Amperes
Example from a recent project
18v on track means about 16.5 max to motor after being rectified, the motor resistance measured 56 ohms. So 16.5 divided by 56 equals 0.294. So the max current draw for that motor is 294 milliamps, to keep it simple if you have 2 motors in parallel it's still under 600 milliamps, in series it would be only be 147 milliamps. To draw 6 amps the motor would only have 2.75 ohms of resistance. I have on my bench a MTH motor ( RS-385 ) that measures 109 ohms so it would draw 151 milliamps which is only 2.5 watts. This is why many of the modern loco's draw less than an amp even though they have duel motors, lights and smoke!
@Darrell posted:

If you don't have the motor(s) connected there is a way to find the max current draw using Ohm's Law:

I=V/R

Where:

V is voltage in Volts
R is resistance in Ohms
I is current in Amperes
Example from a recent project
18v on track means about 16.5 max to motor after being rectified, the motor resistance measured 56 ohms. So 16.5 divided by 56 equals 0.294. So the max current draw for that motor is 294 milliamps, to keep it simple if you have 2 motors in parallel it's still under 600 milliamps, in series it would be only be 147 milliamps. To draw 6 amps the motor would only have 2.75 ohms of resistance. I have on my bench a MTH motor ( RS-385 ) that measures 109 ohms so it would draw 151 milliamps which is only 2.5 watts. This is why many of the modern loco's draw less than an amp even though they have duel motors, lights and smoke!

Darrell, I don’t think the Mabuchi reading is actually correct. Stall currents are typically 2.5 amps at rated 12v. Its not uncommon for the brush to commutator reading to be high for whatever reason.

You can look up the Mabuchi RS385PH on their website to get this info on true stall currents.

https://product.mabuchi-motor.com/detail.html?id=101

Pete

Last edited by Norton

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