@Aegis21 posted:Hi Tom,
Thanks for the info. These look like they work fantastic. One other dimension of you don't mind, the height of the support at the top end furthest from the wall of the knee itself
Thanks John
The horizontal top edge is 34" the vertical edge against the wall is 32". The wall is drilled for four anchors and 2 x 4 studs are bolted on with a polyurethane adhesive sandwich.
Additional details of how I did this, many other good ways to build wall supports, this is mine.
I made a template with a large french curve then traced the template on sheets of 3/4" plywood. Using a Bosch jig saw for stability and 32 tooth metal blade for a clean cut. The curved edges are cleaned up with a 1/4" round over router bit. I do not use drywall screws but rather construction screws.
The studs are set with a 360 degree laser at 36". and let to dry for 24 hours. The knee spacing is 32". I set the first knee perfect with clamps over the adhesive layer and tap it perfect with a non marring hammer, tack it into place with a brad gun, recheck alignment then screw it into place. Moving four knee positions down (8') I do the same with the fourth knee, then clamp a 3' level on the top of each knee set an 8' level. Once both knees are perfect I use the level and set the two intermediate knees. All bubbles are dead center. My basement floor has a 6" tilt over 70 feet so the height of the bench work depends upon where you are standing. The differential is a tad over 1" every 11'.
The benchwork is made up of 8' individual modules which are glued together and bolted to one another. Most all of the benchwork is made of left overs from my former benchwork business and spiced together as needed. I find wood working the fun part of layout construction.
After all the basic support is completed I drilled all the knees and ran 3/4" conduit for fascia mounted duplex outlets every 6' - 7'.
This benchwork is somewhat an organic project in that additional right of ways were needed and consequently some of the outlets are a small reach under the fascia. The layout has essentially doubled in purpose and size since started. But then again I should expect the unexpected when using a wet thumb for design purposes.
I added three rail recently at a higher level to the layout just because........
Any one knee can hold my 230# 2 feet from the wall.