Update on Larry’s Kline Hudson, ....tonight, Larry gets ( as promised by me) a much better looking headlight assembly .....we’ll ditch the toy like lens in favor of something a little more fitting for such a well detailed Hudson,.......I’m not sure if I’ve posted a step by step on how I make reflectors and lenses, so we’ll side bar on this thread and do a little headlight happier 101,.....we start by saying goodbye to the lens borrowed by Louis Marx & Co., and we size up what the cavity looks like,...fortunately, the Kline headlight bucket is pretty well made, so we don’t have to mod it, or discard it,....Lionel’s we discard, and start over with a PSC part,....making the reflector, I choose the appropriate sized bowl in my doming set and use sheet brass as my reflector material.....I wanna say this is a hunk of .010 but I’ll verify that, ....I’ve played around with thinner brass, but during the rest of the process, I find the thinner material is easier distorted, and hard to keep a pretty bowl shape while making the reflector,......as you can see on the blank, I want to see it begin to part with the sheet, but not all the way yet,.....working while it’s still somewhat attached to the sheet is a whole lot easier......while it’s still sitting in the die set, I’ll begin a hole set for the bulb,....no magic here, stick out your tongue and pop it one time with a tiny centering punch,....if I’m off, just toss it and beat out another till I’m happy,......then, drill a hole slightly smaller than the bulb, and sneak up on the hole size with a fine bit on a dermel ....we’ll purposely set the bulb back a wee bit, so the cross light will get to the number boards and illuminate them.....now that the piece is formed and the hole is prepped, I can take my shop sheers ( fancy scissors) and trim out up to but not past the parting line,....now that it’s been severed from the sheet, I’ll dress up the faced edge on a disc sander,...could just lay a piece of sand paper on a flat surface and rub it back & forth, but I like the sounds of machines running..☺️......after we test it for fitted net , and the set back is where I want it, away from the lens lip, ....it’s time to flow in the molotow chrome paint, ....actually puddling this on yields far better results than trying to use the pen and color, ...flow on a puddle, and swish it around till the reflector is covered,....we’ll let that dry for a good while, and then mount everything.....we’ll wrap that up in the morning and post up a finished pic,....
Pat